Engineering Library

Technical Resources for Power Magnetic Component Selection

Independent engineering pages built for buyers and design engineers comparing flat wire inductors, planar transformers, PFC inductors, and EMI chokes.

We suggest downloading our interactive PDF guides, which contain direct technical links back to our design support team.

12 kW planar matrix transformer for an 800 V to 48 V LLC DCX
800 VDC AI Data Center

Renesas 800 V Power Architecture: Magnetics Teardown

Decode the 16:1 LLC DCX, planar matrix transformer, leakage matching, equal-airgap control and Vienna boost magnetics from a supplier-engineering perspective.

800 VDC bus sourcing and 48 V intermediate-bus magnetics selection
AIDC 800 VDC Power

800 VDC Bus to 48 V: Magnetics Division of Labor in the AIDC Power Architecture

Separate bus sourcing, isolated step-down, matrix paralleling, PFC and common-mode roles for AIDC systems that use a 48 V intermediate bus.

800 V insulation coordination and partial-discharge testing methodology
800 V Insulation & PD

Insulation Design & Partial Discharge Testing: A Methodology for the 800 V Platform

Separate clearance, creepage and PD risk, then define reinforced insulation, process controls and a project-specific validation baseline.

EMI and common-mode magnetics selection reference
EMI & Common Mode

EMI & Common-Mode Magnetics — Selection Reference

Select common-mode chokes from noise path, Z-f curves, core materials, high-current windings, leakage and project-specific EMI validation.

Solar and energy-storage magnetics selection reference
Solar & Energy Storage

Solar & Energy-Storage Magnetics - Selection Reference

Map boost, LCL, bidirectional DC and common-mode magnetics across PV and ESS chains, with outdoor and DVP boundaries.

Thermal design and temperature-rise testing for high-current magnetics
Thermal Design & Testing

Thermal Design & Temperature-Rise Testing for High-Current Magnetics

Connect copper and core loss to the thermal path, ΔDCR winding-average measurement, hot-spot testing and a project-specific DVP baseline.

Anonymized 11kW totem-pole PFC boost inductor case for an 800V OBC
Anonymized Design Case

11kW Totem-Pole PFC Boost Inductor for an 800V OBC

Review a first-build DC-bias miss and a dual-core, lower-turn flat-wire revision using anonymized inductance, DCR and temperature-rise values.

AEC-Q200 automotive reliability guide for EV and OBC magnetics
Automotive Reliability

AEC-Q200 and Automotive Reliability for EV/OBC Magnetics

Review temperature Grades, applicable stress tests, magnetics-specific risks, qualification reports, IATF 16949 and PPAP evidence boundaries.

Fe-Si, Sendust, High Flux and MPP powder core selection guide
Powder Core Selection

Choosing a Powder Core: Fe-Si, Sendust, High Flux and MPP

Compare saturation flux density, core loss, DC-bias retention, temperature stability, cost and application boundaries for PFC, high-current, filter and resonant inductors.

800V OBC CLLC bidirectional transformer selection for isolated DC-DC stage
800V OBC CLLC Transformer

800V OBC CLLC Bidirectional Transformer Selection

Review turns ratio, Lm, controlled leakage Lr, flux density, insulation, partial discharge and DVP checkpoints for the isolated bidirectional DC-DC rear stage.

High-current inductor design guide for AIDC and energy storage PCS applications
High-Current Magnetics

High-Current Inductor Design for AIDC and Energy Storage PCS

Review saturation current margin, DCR optimization, core loss, metal powder core selection, thermal structure and validation checkpoints for AIDC power and energy storage PCS inductors.

Common mode choke selection guide showing impedance curves and magnetic core material comparison
EMI Filter Magnetics

Common Mode Choke Selection: Impedance Curves and Core Materials

Learn how to read impedance curves, compare ferrite, amorphous, nanocrystalline and iron powder cores, and choose common mode chokes for SMPS, EV OBC, EV charger and communication power systems.

Planar transformer and traditional wound transformer comparison for high-frequency power supply design
Transformer Selection

Planar Transformer vs Traditional Transformer: How to Choose

Compare planar and traditional transformers by height, frequency, thermal path, EMI, production consistency, cost, and delivery cycle for power electronics designs.

Magnetic integration comparison between separate transformer and core integrated transformer
Integrated Magnetics

Magnetic Integration Technology: Core Integrated Transformer and Resonant Inductor

Review how transformer and resonant inductor functions can be combined into one core integrated magnetic component for compact LLC and DC-DC power conversion systems.

Anonymized 120V 40A 66kHz high-current flat-wire inductor design case
Anonymized Engineering Case

120V / 40A / 66kHz High-Current Flat-Wire Inductor Design Case

Review a buyer-private, anonymized design case covering DC bias roll-off, EQ32 Fe-Si core behavior, compact mechanical envelope, insulation and sample-stage checks.

Two-Stage Integrated Common Mode Choke for EMI Suppression
EMI Filter Magnetics

Two-Stage Integrated Common Mode Choke for EV, AI Server and Inverter EMI

Learn how asymmetric winding gauges, flat copper wire, and amorphous or nanocrystalline closed cores support compact two-stage EMI suppression.

48V AI Data Center Power: Circular Wire vs Flat Wire Inductors
AI Server Power

48V AI Data Center Power: Why Circular Wire Inductors Hit Thermal Limits

Review thermal dead zones, high-frequency loss, window fill, and flat wire winding advantages for high-density 48V AI server power architecture.

High Power Density White Paper: Round Wire vs Flat Wire Magnetics
White Paper

High Power Density White Paper: Round Wire vs Flat Wire Magnetics

Compare round-wire and flat-wire magnetic components for window fill, AC loss, thermal path, production consistency, and high-density power design.

Flat Wire vs Round Wire Inductors: How to Choose?
Selection Guide

Flat Wire vs Round Wire Inductors: How to Choose?

Compare flat-wire and round-wire inductors under the same core, turns, waveform, conductor temperature and cooling boundary using measured DCR, AC loss and temperature rise.

20-60kW PFC Inductor Selection & Design Guide
Design Calculation

20-60kW PFC Inductor Selection & Design Guide

Review three-phase PFC inductor sizing from topology state, RMS, peak and ripple current, DCR, core loss, cooling, insulation and sample validation.

Common Mode Inductor Design Guide: Improving EMI Performance
EMI Design

Common Mode Inductor Design Guide: Improving EMI Performance

Select common mode chokes from measured noise frequency, impedance curves, core material, winding capacitance and final-system EMC verification.

800V Platform Inductor Selection: EV High Voltage Solutions
Selection Guide

800V Platform Inductor Selection: EV High Voltage Solutions

Review current waveform, DC bias, insulation coordination, partial-discharge criteria, thermal path and project validation for 800V EV power platforms.

Southeast Asia EV Charger Reliability Design
Reliability Analysis

Southeast Asia EV Charger Reliability Design

Review ambient temperature, humidity, contamination, corrosion exposure, insulation, thermal path and validation conditions for EV charging equipment.

Solar Energy Storage Magnetic Components Whitepaper
Whitepaper

Solar Energy Storage Magnetic Components Whitepaper

Review solar-inverter and energy-storage PCS magnetics by topology, current waveform, loss, insulation, cooling and sample validation.

Outdoor energy storage PCS transformer and PFC magnetic module
Outdoor ESS Magnetics

Outdoor Energy Storage PCS Magnetics Design Guide

Review outdoor PCS transformer and PFC module design points including sealing, IP65 protection, thermal path, insulation and validation scope.

Toroidal flat wire PFC inductor for PV and outdoor energy storage inverter
PV and Outdoor ESS Magnetics

Toroidal Power Inductor for PV and Outdoor Energy Storage Inverter

Review high-current toroidal flat wire PFC inductor design points for PV inverters, outdoor energy storage PCS, EV chargers and industrial power systems. English PDF download is included.

High Frequency vs High Density in 3kW 800V LLC Transformers
LLC Transformer Design

High Frequency vs High Density: 400kHz LLC Transformer Frequency Knee

Review why a 3kW / 800V LLC transformer example treats 400kHz as a practical frequency knee, while 1MHz can raise loss, heat density and process cost.

48V to 12V DCX transformer for AIDC power architecture
AIDC Power Magnetics

IBC DCX Transformer Loss Analysis for AI Server Power

Review why magnetic loss can dominate the 48V to 12V intermediate-bus DCX transformer stage, and why waveform-aware core-loss estimation matters.

11kW single-phase totem-pole and 22kW three-phase Vienna PFC inductors
OBC PFC Magnetics

OBC PFC Inductor Selection and Design Guide

Compare 11kW single-phase totem-pole and 22kW three-phase Vienna PFC inductor design boundaries, including AC loss, DC bias, saturation and thermal margin.

48V AI server PSU flat transformer with EQ flat core and high-current copper busbar output
AI Server PSU Magnetics

48V AI Server PSU Flat Transformer Design Guide

Review EQ flat core design, high-current copper busbar output, compact structure, thermal path and automated assembly boundaries for 48V AI server PSU designs.

AIDC magnetic components full power-chain application map from 10kV grid to CPU and GPU core
AIDC Power Architecture

AIDC Magnetic Components Full Power-Chain Applications

Map magnetic component positions across the AIDC power path, including 10kV grid input, SST, 800V DC link, 800V to 48V conversion and CPU/GPU core VRM stages.

Energy storage PCS magnetic components white paper with inductors, transformers and PCS cabinet
Energy Storage PCS Magnetics

Energy Storage PCS Magnetic Components White Paper

Review high-efficiency, high-reliability, low-loss and customized magnetic component design points for energy storage PCS systems.

1MHz 3.3kW half-bridge LLC matrix planar transformer application note
Planar Transformer Application Note

1MHz / 3.3kW Matrix Planar Transformer Application Note

Review a 1MHz, 3.3kW half-bridge LLC 2-in-1 matrix planar transformer for 800V HVDC AI datacenter power, including compact structure, electrical specification and thermal path.

OBC PFC boost inductor selection for 800V EV on-board charger
OBC PFC Boost Inductor

OBC PFC Boost Inductor Selection for 800V EV On-Board Charger

Compare 11kW totem-pole and 22kW Vienna PFC boost inductor requirements, including inductance knee, DC bias, powder core behavior, flat wire winding and 800V insulation boundaries.

800V EV charging systems white paper for OBC and charging stations
800V EV Charging Systems

800V EV Charging Systems White Paper

Review OBC, DC fast-charging infrastructure, 1200V SiC, 4kV-class insulation, 480-600A liquid-cooled charging and power magnetics requirements for 800V-class EV platforms.

Independent analysis of Infineon 12 kW AI-server PSU magnetics
AI Server Power Reference Analysis

Infineon 12 kW AI-Server PSU Magnetics Analysis

Independent engineering commentary on the public reference architecture, covering hybrid planar transformers, external Lm/Lr, PFC inductors, EMI magnetics and manufacturing validation boundaries.