Power Inductor

PFC Boost Flat Wire Inductor

Boost inductors for single-phase and three-phase PFC circuits can use flat-conductor windings to review DCR, AC loss and thermal path. Final loss and temperature rise require the approved current waveform, cooling condition and sample test.

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PFC boost flat wire inductor for single-phase and three-phase PFC circuit engineering review

What this product is used for

Boost inductors for single-phase and three-phase PFC circuits can use flat-conductor windings to review DCR, AC loss and thermal path. Final loss and temperature rise require the approved current waveform, cooling condition and sample test.

Core Features

Core Features
• Flat wire winding for low DCR review
• Wide power range: 3kW - 60kW
• Low THD and power factor targets should be confirmed in the target system
• Thermal design reviewed by cooling method, current waveform, and mechanical envelope
• Supports CCM and CRM operation review

Project Review Range

Power range reviewed: 3kW - 60kW
Inductance and frequency: derived from topology and operating envelope
Efficiency: converter-level target, confirmed by system test
Current ripple: project design input, not a universal product limit
Insulation system: selected to the approved safety requirements
Final values: approved drawing and sample record

Redacted 20kW PFC Inductor Case

20kW PFC boost flat wire inductor evidence image

A redacted 20kW-class EV charger PFC-stage case has been prepared to show how inductance, DCR, current stress, insulation, thermal path, and mounting limits are reviewed before sample validation. Product-specific electrical and thermal values should be confirmed by the approved sample record.

Review Manufacturing Evidence

Engineering Support

ProMagTech supports custom inductance, current rating, core material, insulation class, cooling method, and mounting structure based on your converter topology and application environment.

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Related Engineering Resources

20-60kW PFC inductor design guide

Selection and calculation notes for charging-station and industrial three-phase PFC inductors.

800V EV platform inductor selection

Insulation, partial-discharge and thermal review points for 800V EV power platforms.

High power density flat wire magnetics white paper

Round-wire versus flat-wire trade-offs for window fill, AC loss, thermal path and production consistency.