Power Inductor

Charging Station PFC Inductor

Custom inductor structures for EV DC charging-station PFC circuits. A 20 kW-60 kW module range can be reviewed with the specified waveform, cooling boundary, insulation plan and mechanical envelope; final performance requires sample and converter-level validation.

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EV charging station PFC inductor with flat wire winding for 20kW to 60kW power output

What this product is used for

Charging-station PFC inductors are custom reviewed against the converter topology, RMS and peak current, ripple target, switching frequency, thermal boundary, insulation requirement and mounting envelope. Air or liquid cooling is a project input, not a universal product guarantee.

Core Features

Core Features
• Flat-wire conductor geometry for DCR and winding-window review
• Air or liquid cooling boundary reviewed from the customer system input
• THD and power factor are converter-level targets confirmed in the target system
• Reliability and lifetime acceptance follow the agreed project test plan
• EMI target is confirmed for the target system and layout

Project Review Range

Power level reviewed: 20kW - 60kW (single module)
Frequency and inductance: derived from the approved topology and ripple target
Efficiency: converter-level target, confirmed by system test
Cooling: air or liquid, as specified by the project
Ingress protection: enclosure-level requirement, not an inductor rating
Final values: approved drawing and sample record

Redacted 20kW PFC Inductor Case

20kW PFC boost flat wire inductor evidence image

A redacted 20kW-class EV charger PFC-stage case has been prepared to show the engineering review path for ripple control, DCR review, magnetic loss, thermal path, insulation requirements, and mounting constraints. Final numeric values should be tied to the approved project specification and sample record.

Review Manufacturing Evidence

Engineering Support

ProMagTech supports custom inductance, current rating, core material, insulation class, cooling method, and mounting structure based on your converter topology and application environment.

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Related Engineering Resources

20-60kW PFC inductor design guide

Selection and calculation notes for charging-station and industrial three-phase PFC inductors.

Southeast Asia EV charger reliability design

High-temperature, humidity and salt-spray considerations for charger magnetic components.

800V EV platform inductor selection

Insulation, partial-discharge and thermal review points for 800V EV power platforms.