Engineering Calculation / Design Review

PMT-NPV100X70 300 A DC-Bias Inductor Reference

Public English design-review evidence for part number PMT-NPV100X70-300A-28T-IND V1.0. The drawing records the proposed mechanical structure, calculated electrical values and the validation gates still required before approval.

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PMT-NPV100X70 300 A inductor engineering structure rendering
Engineering structure rendering — not a production photograph.
Status: design review / validation prototype. No sample measurement is included. This document is not a production performance guarantee, customer approval record or evidence of a delivered 300 A product.

Published Design Scope

Part numberPMT-NPV100X70-300A-28T-IND
System configurationTwo independent 28-turn inductors are required per system
Core conceptPOCO NPV-40-I FeSi, zero functional-gap mating surfaces
Mechanical envelopeApproximately 100 × 70 × 160 mm per inductor concept
Operating review point16 kHz, single-circuit +300 A DC bias
Cooling inputForced-air cooling is required for the calculated copper-loss case

Calculated Values and Boundaries

ItemPublished valueEvidence status
Zero-bias inductance, L0Approximately 338 µHCalculated; single-circuit DC-bias model
Inductance at +300 A, nominalApproximately 158 µHCalculated; not measured
Inductance at +300 A, worst caseAt least 137 µHCalculated with material tolerance and temperature derating
DCR at 100 °CApproximately 4.4 mΩCalculated from MLT estimate; not measured
Copper loss177 W at 200 Arms / 399 W at 300 A peakCalculated; cooling and waveform dependent

Validation Gate Status

GateRequired evidenceStatus
Input confirmationConfirm 300 A circuit current, 16 kHz carrier and acceptance of measured NPV-40-I material curveOpen
Calculation / FEAPredict loaded inductance and center-leg flux density over temperatureCalculation included
A-sample at 25 °CMeasure L at +300 A and record temperature rise or abnormal noiseNot provided
Hot-condition DVPVerify hot loaded inductance, hi-pot and temperature riseNot provided
Production controlApproved control plan including L0, DCR, L at +300 A and hot-condition dataNot released

What This Evidence Does Not Prove

It does not prove measured 300 A performance, a 120 µH production rating, universal temperature rise, reliability lifetime, customer approval, delivery history or production release. Those conclusions require the named prototype, the approved test conditions and signed project records.

English Design-Review Drawing

Four-page A4 landscape PDF translated and formatted for international engineering review. The calculation, measurement and release boundaries are repeated on the document.

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Engineering contact: +86 13267069291 · zyong@promagtech.cn